Quality Systems Up-date


Taking the ideas of the Toyota System and boosting them with today's information systems innovation has actually been the key to permit some producers to unlock the door that causes a short-cut in procedure improvement projects. They are rethinking the good ideas of lean production and are using today's factory flooring details tools to rapidly and easily improve factory flooring performance, consumer responsiveness and their bottom line.

Process improvement through a leaner approach and finite scheduling for the factory flooring can be demonstrated in a number of ways:

Reduce cycle time
Minimize inventory
Meet ISO 9001 Certification Consultants client expectations in quality and deliveryLook for ways to enhance changeover
Empower the employees
Produce a culture for constant improvement
Developing a "culture" for constant improvement can be understood through another lean principle' using visual aids.

By making the factory floor activity noticeable through making use of the Production Execution System (MES), and determining the flow times of parts on a continuous basis, the factory has a standard from which to recognize areas that need improvement and the system to show those improvements. For example, of the factories that are relocating to lean manufacturing, the number of have put a maker monitoring equipment in place to measure the circulation time of a part? If there is a system that allows this standard metric, the number of can tell the percentage of time that parts are being "value-added" verses the waste (or non value-added) time? Time is lost during a downtime incident, waiting for a tool/die/mold or other needed tool. Other examples of waste are times spent waiting on a quality check or unneeded time in changeover/set-up. With info systems for factory flooring information collection, the analysis of the factory flooring processes and the flow of parts, in some cases referred to as a "present state map", can be made visible. If your business is going take action to improve the procedure then why not make the procedure flow visible and readily available throughout the day, everyday. If enhancement is truly constant, then why make the assessment of the flow episodic.So why not think artistically from the start and put a factory floor details system in location that can assist you and your company move forward with Lean concepts of identifying problems, the circulation of parts, and procedure change in time? Just because Toyota did not utilize electronic info systems, does not make it wrong to install them on the flooring. To the contrary, it is the American Maker that has the opportunity to improve on these Lean concepts with info systems that can be wed into a Lean process enhancement program.

- Ensure the entire factory floor is included with the system which they are empowered to recognize problem/alert scenarios.
- Allow the system to provide a JIT production method, which is vibrant and can be reactive to client and floor needs.
- Discover a way to tape changeover times tracked to particular possessions and individuals.
- Determine the chances for process improvement and keep a record of it.
- Permit the floor personnel access to better interactions like email where proper.
- Enhance the operator's access to data by supplying electronic "paperless" screen of present, as well as, newer style electronic image and video documents.
- Make the quality checks part of the procedure and record it electronically so alert conditions of non-conformance conditions can be caught in real-time. Application of

Lean Production through a factory floor system can save money and time and put you in the motorist seat to more lucrative production. Think artistically. Usage details tools creatively. Use the info tools that are developed to enhance the procedure.

Considering that 1984, this countryy has actually been a leader in the advancement, execution, and assistance of software for manufacturing companies. MDSS offers items that assist producers much better manage inventory, shrink cycle time, and increase performance. Their existing focus is a Production Execution System (MES) with modules for time and participation, shop floor management, device tracking, and more.